Advanced composite structures, such as foam core carbon fiber reinforced polymer composites, are increasingly being
used in applications which require high strength, high in-plane and flexural stiffness, and low weight. However, the
presence of in situ damage due to manufacturing defects and/or service conditions can complicate the failure
mechanisms and compromise their strength and reliability. In this paper, the capability of detecting damages such as
delaminations and foam-core separations in X-COR composite structures using non-destructive evaluation (NDE) and
structural health monitoring (SHM) techniques is investigated. Two NDE techniques, flash thermography and low
frequency ultrasonics, were used to detect and quantify the damage size and locations. Macro fiber composites (MFCs)
were used as actuators and sensors to study the interaction of Lamb waves with delaminations and foam-core
separations. The results indicate that both flash thermography and low frequency ultrasonics were capable of detecting
damage in X-COR sandwich structures, although low frequency ultrasonic methods were capable of detecting through
thickness damages more accurately than flash thermography. It was also observed that the presence of foam-core
separations significantly changes the wave behavior when compared to delamination, which complicates the use of wave
based SHM techniques. Further, a wave propagation model was developed to model the wave interaction with damages
at different locations on the X-COR sandwich plate.
Rajesh Kumar Neerukatti, Abhishek Rajadas, Luke Borkowski, Aditi Chattopadhyay, and Daniel W. Huff, "A hybrid method for damage detection and quantification in advanced X-COR composite structures," Proc. SPIE 9803, Sensors and Smart Structures Technologies for Civil, Mechanical, and Aerospace Systems 2016, 980326 (Presented at SPIE Smart Structures and Materials + Nondestructive Evaluation and Health Monitoring: March 23, 2016; Published: 20 April 2016); https://doi.org/10.1117/12.2219266.
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