24 October 2017 Research on calibration algorithm in laser scanning projection system
Proceedings Volume 10458, AOPC 2017: 3D Measurement Technology for Intelligent Manufacturing; 1045805 (2017) https://doi.org/10.1117/12.2281231
Event: Applied Optics and Photonics China (AOPC2017), 2017, Beijing, China
Abstract
Laser scanning projection technology can project the image defined by the existing CAD digital model to the working surface, in the form of a laser harness profile. This projection is in accordance with the ratio of 1: 1. Through the laser harness contours with high positioning quality, the technical staff can carry out the operation with high precision. In a typical process of the projection, in order to determine the relative positional relationship between the laser projection instrument and the target, it is necessary to place several fixed reference points on the projection target and perform the calibration of projection. This position relationship is the transformation from projection coordinate system to the global coordinate system. The entire projection work is divided into two steps: the first step, the calculation of the projector six position parameters is performed, that is, the projector calibration. In the second step, the deflection angle is calculated by the known projector position parameter and the known coordinate points, and then the actual model is projected. Typically, the calibration requires the establishment of six reference points to reduce the possibility of divergence of the nonlinear equations, but the whole solution is very complex and the solution may still diverge. In this paper, the distance is detected combined with the calculation so that the position parameters of the projector can be solved by using the coordinate values of three reference points and the distance of at least one reference point to the projector. The addition of the distance measurement increases the stability of the solution of the nonlinear system and avoids the problem of divergence of the solution caused by the reference point which is directly under the projector. Through the actual analysis and calculation, the Taylor expansion method combined with the least squares method is used to obtain the solution of the system. Finally, the simulation experiment is carried out by MATLAB, and the precision of the calibration algorithm is analyzed.