In automated manufacturing machines, a given signal has to be tracked fast and precise. However, control systems naturally decrease the ability to follow this signal in real time. piezosystem jena developed a new signal feed forward system bypassing the PID control. This way, we could reduce signal tracking errors by a factor of three compared to a conventionally optimized PID control.
Of course, PID-values still have to be adjusted to specific conditions, e.g. changing additional mass, to optimize the performance. This can now be done with a new automatic tuning tool designed to analyze the current setup, find the best fitting configuration, and also gather and display theoretical as well as experimental performance data. Thus, the control quality of a mechanical setup can be improved within a few minutes without the need of external calibration equipment. Furthermore, new mechanical optimization techniques that focus not only on the positioning device, but also take the whole setup into account, prevent parasitic motion down to a few nanometers.