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Due to the threshold nature of the thermochemical oxidation process, it is possible to use a non-Gaussian intensity distribution within the writing spot, for increasing of spatial resolution of direct laser writing technology. The non-Gaussian distribution was obtained by distorting the Gaussian beam with an annular diaphragm. The width of the central peak (FWHM) is 40% smaller than the width of the Gaussian spot. It has been shown that by distorting the Gaussian spot, a smaller single line width can be obtained. The effect of side lobes during multipass writing on the width of the resulting single line was studied.
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Roman I. Kuts, Ekaterina O. Mandrusova, Andrew G. Sedukhin, Ekaterina V. Bronnikova, Victor P. Korolkov, "Increasing the spatial resolution of direct laser writing by using a non-Gaussian intensity distribution in the writing laser spot," Proc. SPIE 12318, Holography, Diffractive Optics, and Applications XII, 123180O (19 December 2022); https://doi.org/10.1117/12.2643710