The Synthesis and Processing of Intelligent Cost Effective Structures (SPICES) program is comprised of a consortium of industrial, academic and government labs to develop cost effective material processing and synthesis technologies to enable new products using active vibration suppression and control devices to be brought to market. Each team member possesses a specialty in the area of smart structures which has been focused towards the development of several actively controlled smart material systems. Since smart structures involve the integration of multiple engineering disciplines, it is the objective of the consortium to establish cost effective design processes between this multiorganizational team for future incorporation of this new technology into each members respective product lines. To accomplish this task, the disciplines of materials, manufacturing, analytical modeling, actuation, sensing, signal processing, and control had to be synthesized into a unified approach between all ten consortium members. The process developed for intelligent structural systems can truly be classified as multiorganization/multidiciplined Integrated Product Development. This process is described in detail as it applies to the SPICES development articles and smart material fabrication in general.