Fiber optic data links and embedded sensors, such as Fabry- Perot and Mach-Zehnders, are important elements in smart structure architectures. Unfortunately, one problem with optical fiber is the inherent limit through which fibers and cables can be looped. A revolutionary, patented technology has been developed which overcomes this problem. Based on processing the fiber into low loss miniature bends, it permits routing the fiber to difficult areas, and minimizing the size of sensors and components. The minimum bend diameter for singlemode fiber is typically over two inches in diameter, to avoid light attenuation and limit stresses which could prematurely break the fiber. With the new miniature bend technology, bend diameters as small as 1 mm are readily achieved. One embodiment is a sub-component with standard singlemode fiber formed into a 180 degree bend and packaged in a glass tube only 1.5 mm OD X 8 mm long, Figure 1. Measured insertion loss is less than 0.2 dB from 1260 nm to 1680 nm. A final processing step which anneals the fiber into the eventual curvature, reduces the internal stress, thereby resulting in long life expectancy with robust immunity to external loading. This paper addresses the optical and physical performance of the sub-component. Particular attention is paid to attenuation spectra, polarization dependent loss, reflectance, thermal cycle, damp heat, and shock tests. Applications are presented which employs the bend technology. Concatenating right angle bends into a 'wire harness' demonstrates the ability to route fiber through a smart engine or satellite structure. Miniature optical coils are proposed for sensors and expansion joints.