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23 March 2001 Use of a CCD camera for the thermographic study of a transient liquid phase bonding process in steel
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Abstract
The bonding of steel pieces and the development of novel soldering methods, appropriate to the extended variety of applications of steels nowadays, bring the sensing of temperature an outstanding role in any metallurgical process. Transient liquid phase bonding (TLPB) processes have been successfully employed to join metals, among them steels. A thin layer of metal A, with a liquids temperature TLA, is located between two pieces of metal B, with a liquids temperature TLB higher than TLA. The joining zone is heated up to a temperature T(TLA<T<TLB) and a bonded product with a near homogeneous composition is obtained. The most relevant parameter of the process is the bonding temperature T. The TLPB process for steel is performed in a 30 Kw induction furnace at temperatures in the range 800 degree(s)C to 1400 degree(s)C depending on the layer metal. A small window was opened between the central loops of the coil in order to observe the radiation emitted by the hot steel zone. A low price black and white CCD camera with 752x582 pixels has been adapted for temperature measurements through the coil of the furnace. The output of the camera is digitized and visualized in a 14-inch monitor. The temperature is calculated using the correlation with the gray tone present in the monitor, which is measured by means of suitable software. The technical specifications of the camera and the modifications introduced to adapt it for this work are presented. The calibration of the camera and the method employed in the measurements are described. The measured temperatures are corrected by the effect of emissivity of the materials surfaces and the environment radiation reflected. Thermographs obtained are shown and results are discussed. We conclude that a low priced camera may be used to measure temperature in this range with acceptable accuracy.
© (2001) COPYRIGHT Society of Photo-Optical Instrumentation Engineers (SPIE). Downloading of the abstract is permitted for personal use only.
Eduardo H. Castro, Carlos Epelbaum, Angel Carnero, and Bibiana Arcondo "Use of a CCD camera for the thermographic study of a transient liquid phase bonding process in steel", Proc. SPIE 4360, Thermosense XXIII, (23 March 2001); https://doi.org/10.1117/12.420982
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