13 January 2005 Penetration monitoring and control of CO2 laser welding with coaxial visual sensing system
Author Affiliations +
This article designs a system for coaxially monitoring and penetration control in CO2 laser welding with a visual sensor. The key techniques for imaging the keyhole and eliminating the plasma-induced severe interference have been developed. The two-dimensional image of the keyhole has been obtained clearly in real time. It shows that once the penetration status changes from “partial penetration” or “weld pool penetration” (keyhole not penetrates workpiece) to “moderate full penetration” (keyhole penetrates workpiece), a lower grayscale spot appears in the center of the keyhole image and the grayscale curve presents a concavity in the center. This criterion of penetration recognition is suitable for most welding conditions. An image processing method that compares the average grayscale of a central image window at the keyhole center (vector Fc) and the average grayscale of an annular window surrounding the keyhole center (vector FR) has been proposed to quickly recognize “moderate full penetration”, based on which, the closed-loop control of penetration can be carried out and the weld bead can be kept at “moderate full penetration” during welding.
© (2005) COPYRIGHT Society of Photo-Optical Instrumentation Engineers (SPIE). Downloading of the abstract is permitted for personal use only.
Wuzhu Chen, Wuzhu Chen, Xudong Zhang, Xudong Zhang, Lei Jia, Lei Jia, YiKang Pu, YiKang Pu, } "Penetration monitoring and control of CO2 laser welding with coaxial visual sensing system", Proc. SPIE 5629, Lasers in Material Processing and Manufacturing II, (13 January 2005); doi: 10.1117/12.571203; https://doi.org/10.1117/12.571203


Image Data Processing For Laser Fusion Experiments
Proceedings of SPIE (July 26 1979)
On-line Nd:YAG laser welding process monitoring
Proceedings of SPIE (September 06 1994)
Control of transient processes during CO2-laser beam welding
Proceedings of SPIE (September 06 1994)
Coaxial monitoring with a CMOS camera for CO2 laser welding
Proceedings of SPIE (January 19 2005)
Application of a high-power CO laser in aluminum welding
Proceedings of SPIE (February 29 1996)

Back to Top