KEYWORDS: Liquids, Sensors, Industrial chemicals, Chemical analysis, Reflectivity, Calibration, Chemical reactions, Environmental sensing, Control systems
Industrial processes, which eliminate high concentration of oil in their waste stream, find it extremely difficult to measure and control the water purification process. Most oil separation processes involve chemical separation using highly corrosive caustics, acids, surfactants, and emulsifiers. Included in the output of this chemical treatment process are highly adhesive tar-like globules, emulsified and surface oils, and other emulsified chemicals, in addition to suspended solids. The level of oil/hydrocarbons concentration in the wastewater process may fluctuate from 1 ppm to 10,000 ppm, depending upon the specifications of the industry and level of water quality control. The authors have developed a sensing technology, which provides the accuracy of scatter/absorption sensing in a contactless environment by combining these methodologies with reflective measurement. The sensitivity of the sensor may be modified by changing the fluid level control in the flow cell, allowing for a broad range of accurate measurement from 1 ppm to 10,000 ppm. Because this sensing system has been designed to work in a highly invasive environment, it can be placed close to the process source to allow for accurate real time measurement and control.
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