Several Cu-based alloys such as Cu-Co, Cu-Fe and Cu-Nb, which are of considerable technological importance, possess a flattened liquidus implying a thermodynamic tendency to immiscibility upon undercooling. In this paper, both container and containerless processing were used to study the undercooling behavior, metastable liquid separation and microstructural development in the Cu-based systems. For undercooling experiments in an oxide flux, the melt separation temperature could be measured and the metastable liquid miscibility gap has been directly determined; while containerless processing in the 105 m drop tube permits larger undercooling to be achieved prior to solidification. All phase-separated samples were found to exhibit droplet- shaped morphologies, however there were various droplet size distributions, dependent upon composition, undercooling, and cooling rate.
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