A non-destructive measurement method for 3D stress state in a glass cylinder using photoelasticity has been analyzed by simulation in this research. Based on simulated stresses in a glass cylinder, intensity of the cylinder in a circular polariscope can be calculated by Jones calculus. Therefore, the isoclinic angle and optical retardation can be obtained by six steps phase shifting technique. Through the isoclinic angle and optical retardation, the magnitude and distribution of residual stresses inside the glass cylinder in cylindrical coordinate system can be reconstructed. Comparing the reconstructed stresses with numerical simulated stresses, the results verify this non-destructive method can be used to reconstruct the 3D stresses. However, there are some mismatches in axial stress, radial stress and circumferential stress.
In the respect of ultra-precision manufacturing of axisymmetric surface, the machine tool with tool swing feeding which has less interpolation error sources compared to the conventional ultra-precision diamond turning machine tool with T-structureis worth studying.Therefore,based on the dynamic simulation modeling and multi-body dynamics theory,in this paper, we establish the control model,and tool path for Ultra-precision machine.Then we got the model for surface topography with differentinput parameters like spindle speed, feedrate, tool parameters and so on. Taking the spherical optics part with diameter of 300 mm, for example, we input the process parameters and get its surface topography, then evaluate its surface quality by surface roughness value (Ra) and surface shape accuracy(PV) .