Inkjet-printed capacitive circuits on different substrates will be investigated. This work will contribute towards rapidly prototyping electronic systems for smart ubiquitous biosensors. These biosensors require sensitive and robust signal readout with low power consumption and wireless connectivity while also being inexpensive. Capacitors were printed on different substrates, including glass and overhead projector film, to characterize an inkjet-printed dielectric. A Fujifilm Dimatix DMP2831 was used to print different functional inks, including Harima silver nanoparticle ink and InkEpo-XP ink. The silver nanoparticle ink was used to print the conductive features of the capacitors while the InkEpo-XP was used as the dielectric material. Different test patterns were printed with silver ink on the dielectric material; these patterns were used to establish a printing protocol for successful printing of silver on the dielectric material. Different test patterns were also printed with dielectric ink on silver to create a printing protocol for successfully printing dielectric on silver. Metal-insulator-metal capacitors were successfully inkjet printed on glass and overhead projector film with silver and dielectric inks. The metal-insulator-metal capacitors were used to characterize the dielectric material at different frequencies. The circuit modelling of the capacitors is discussed, and validated against experimental results. A design procedure is presented for reliably printing capacitive networks with feature dimensions between 1 mm and 2 mm on glass and overhead projector film.
Applications for diagnostic and environmental point-of-need require processes and building blocks to add smart features to disposable biosensors on low-cost substrates. A novel method for producing such biosensors is printing electronics using additive technologies. This work contributes to the toolbox of processes, materials and components for printed electronics manufacturing - as well as rapid prototyping - of circuits.
Printing protocols were developed to facilitate successful inkjet printing of nanosilver ink (Harima NPS-JL) onto different microsystem substrates using a functional printer (Dimatix DMP-3281). Photo paper is a standard inkjet substrate, which were compared with glass, polycarbonate (PC), plastic projector transparency foil, and polydimethylsiloxane (PDMS). Comparison attributes include physical and electrical properties. The layout design comprised dogbone elements of 8 mm length, and widths varying between 100 μm and 2 mm. All printed features were thermally cured for 1 hour at 120 °C.
The physical characteristics were measured with a laser scanning microscope (Zeiss LSM-5) to determine the width, thickness and surface roughness of the printed features. An LCR meter (GW-Instek 8110) was used to measure the printed structures’ electrical characteristics (resistance, capacitance and inductance). A lumped element model and layout design rules were extracted to assist in standardized design procedures. The model incorporates prediction of the bandwidth attainable with these structures.
The layer thickness on all substrates is larger than the 1 μm on photo paper, and varies between 1.6 μm (PC) and 7 μm (PDMS). The spreading for PDMS is similar to photo paper, but since for the other substrates it is between 5 (glass) and 10 (PC) times larger than for photo paper, the layout design rules require large spacing, leading to larger area networks. Electrical probing on the PDMS is not consistent and results are inconclusive. For the other substrates, the comparative dogbone resistance (100 μm width) is significantly larger than the 2 Ω standard, varying from 12.6 Ω (PC) to 19.3 Ω (glass). The bandwidth relative to photo paper is smaller by a factor of between 6 (PC) and 9.5 (glass).
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