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This paper will introduce the different printing methods and post-processing steps to convert AM ceramic samples into reflective mirrors. The samples are flat disks, 50mm diameter and 5mm in height, with three samples printed in SiC + Si and three printed in fused silica. Early results in polishing the SiC + Si material demonstrated that a micro-roughness of ∼2nm Sq could be achieved. To build on this study, the 50mm SiC + Si samples had three different AM finishing steps to explore the best approach for abrasive lapping and polishing, the reflective surfaces achieved demonstrated micro-roughness values varied between 2nm and 5nm Sq for the different AM finishing steps. To date, the printed fused silica material has heritage in lens applications; however, its suitability for mirror fabrication was to be determined. Abrasive lapping and polishing was used to process the fused silica to reflective surface and an average micro-roughness of <1nm Sq achieved on the samples.
This paper will describe the design, manufacture and metrology of mirror prototypes from the Active Deployable Optical Telescope (ADOT) 6U CubeSat project. The AM mirror is 52mm in diameter, 10mm deep, with a convex 100mm radius of curvature reflective surface and deploys telescopically on three booms. The objectives of the designs were to combine the boom mounting features into the mirror and to lightweight both prototypes by 50% and 70% using internal, thin-walled lattices. Four final lattice designs were downselected through simulation and prototype validation. Prototypes were printed in the aluminium alloy AlSi10Mg using powder bed fusion and fused silica using stereolithography. Aluminium mirrors were single point diamond turned and had surface roughness measurements taken. Fused silica designs were adapted from the aluminium designs and have completed printing.
The abbreviation “eXTP” represents the enhanced x-ray timing and polarimetry, which is a key science mission initiated by the Chinese scientists, designed to study the state of matter under extreme conditions of density, gravity and magnetism [1]. Various payloads would be on board of the satellite. The SFA, namely the spectroscopy focusing array, consisting of nine identical x-ray telescopes working in the energy range of 0.5-10 keV, will be the focus here [1]. SFA has a field-of-view of 12 arcmin for each and a collecting area of 900 cm2 and 550 cm2 for each at 2 keV and 6 keV respectively [1].
This paper starts with a brief introduction of the general optics, and then goes across some important design aspects. It covers contents from the structural and thermal designs to the CAE analyses as well as the current status. The large diameter and huge focal length of the optics will definitely bring big issues to the robustness of the carrying structure under the severe conditions given by the launcher.
According to the current design, the mirror assembly will have 3 feet and 24 spokes. Vibration tests were already performed on a few prototypes by IHEP, and a preliminary evaluation on the feasibility of the design has been achieved. It clearly stated that the current design with only a single spider can probably survive the vibration tests assuming a compromised test condition somewhere. CAE models were adjusted thereafter to match the test results, which could be used for further assessments in a near future.
Of course, there are always uncertainties associated with our arguments. More detailed prototypes with mechanically fully representative shells were still under design. Hopefully, highly reliable results could be retrieved soon.
Cold and Hot Slumped Glass Optics with interfacing ribs for high angular resolution x-ray telescopes
Laboratory demonstration of the piezoelectric figure correction of a cylindrical slumped glass optic
In this paper we present the tests performed so far, giving a first assessment on the deterministic process definition. In particular, we report on the results achieved on flat samples of D263 and Eagle glass, focusing on the removal function characterization, the micro-roughness evolution and the plate shape variation.
We present first results of demonstrating Silicon Pore Optics for the extreme radial positions of the Athena telescope. For the inner most radii (0.25 m) a new mirror plate design is shown which overcomes the challenges of larger curvatures, higher stress values and bigger plates. Preliminary designs for the mounting system and its mechanical properties are discussed for mirror modules covering all other radial positions up to the most outer radius of the Athena telescope.
Future high energy astrophysics missions will require high performance novel X-ray optics to explore the Universe beyond the limits of the currently operating Chandra and Newton observatories. Innovative optics technologies are therefore being developed and matured by the European Space Agency (ESA) in collaboration with research institutions and industry, enabling leading-edge future science missions.
Silicon Pore Optics (SPO) [1 to 21] and Slumped Glass Optics (SGO) [22 to 29] are lightweight high performance X-ray optics technologies being developed in Europe, driven by applications in observatory class high energy astrophysics missions, aiming at angular resolutions of 5” and providing effective areas of one or more square meters at a few keV.
This paper reports on the development activities led by ESA, and the status of the SPO and SGO technologies, including progress on high performance multilayer reflective coatings [30 to 35]. In addition, the progress with the X-ray test facilities and associated beam-lines is discussed [36].
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