The availability of high-power blue diode-lasers established a new class of laser sources for materials processing recently. With the significantly shorter wavelength compared to conventional laser sources for materials processing new applications are moving into the range of the feasible. There is a strong demand for welding applications with copper due to the change from internal combustion engines to electric drives, which even prompts laser manufacturers to find complex solutions to obtain a laser source in the wavelength range where copper shows higher absorption. With the appearance of high-power diode-laser bars in the blue wavelength range, proven optical concepts can be adapted for the setup of straightforward blue high-power diode-laser sources for materials processing. In context of the research project “BlauLas”, which is funded by the German Federal Ministry of Education and Research (BMBF) within the photonic initiative “EFFILAS” , Laserline, in cooperation with OSRAM, intends to realize a blue fiber-coupled cw diode-laser with a power exceeding 1 kW. Building on the results of the earlier presented 700 W fiber coupled laser source we present our new blue fiber coupled laser source with output powers surpassing 1 kW. A brief description of the optical concept and setup as well as an outlook on future strategies to increase output power and radiance of blue laser sources based on diode-laser bars are given. Additionally recently carried out application trials with this new powerful laser source are presented.
In surface processing applications the correlation of laser power to processing speed demands a further enhancement of the performance of short-pulsed laser sources with respect to the investment costs. The frequently applied concept of master oscillator power amplifier relies on a complex structure, parts of which are highly sensitive to back reflected amplified radiation. Aiming for a simpler, robust source using only a single ytterbium doped XLMA fiber in a q-switched resonator appears as promising design approach eliminating the need for subsequent amplification. This concept requires a high power-tolerant resonator which is provided by the multikilowatt laser platform of Laserline including directly water-cooled active fiber thermal management.
Laserline GmbH and Fraunhofer Institute for Laser Technology joined their forces1 to upgrade standard high power laser sources for short-pulsed operation exceeding 1 kW of average power. Therefor a compact, modular qswitch has been developed.
In this paper the implementation of a polarization independent q-switch into an off-the-shelf multi-kilowatt diodepumped continuous wave fiber source is shown. In this early step of implementation we demonstrated more than 1000 W of average power at pulse lengths below 50 ns FWHM and 7.5 mJ pulse energy. The M2 corresponds to 9.5. Reliability of the system is demonstrated based on measurements including temperature and stability records. We investigated the variation possibilities concerning pulse parameters and shape as well as upcoming challenges in power up-scaling.
Proc. SPIE. 10514, High-Power Diode Laser Technology XVI
KEYWORDS: Semiconductor lasers, Copper, Laser systems engineering, Laser applications, High power lasers, Semiconductors, Materials processing, High power diode lasers, High power fiber coupled lasers, Fiber coupled lasers
A high-power blue laser source was long-awaited for processing materials with low absorption in the near infrared (NIR) spectral range like copper or gold. Due to the huge progress of GaN-based semiconductors, the performance of blue diode-lasers has made a major step forward recently. With the availability of unprecedented power levels at cw-operating blue diode-lasers emitting at 450 nm, it was possible to set up a high-power diode-laser in the blue spectral range to address these conventional laser applications and probably beyond that to establish completely new utilizations for lasers.
Within the scope of the research project “BlauLas”, funded within the German photonic initiative “EFFILAS”  by the German Federal Ministry of Education and Research (BMBF), Laserline in cooperation with OSRAM aims to realize a cw fiber-coupled diode-laser exceeding 1 kW blue laser power.
In this paper the conceptual design and experimental results of a 700 W blue fiber-coupled diode-laser are presented. Initially a close look had to be taken on the mounting techniques of the semiconductors to serve the requirements of the GaN laser diodes. Early samples were used for extensive long term tests to investigate degradation processes. With first functional laser-modules we set up fiber-coupled laser-systems for further testing. Besides adaption of well-known optical concepts a main task within the development of the laser system was the selection and examination of suitable materials and assembling in order to minimize degradation and reach adequate lifetimes. We realized R&D blue lasersystems with lifetimes above 5,000 h, which enable first application experiments on processing of various materials as well as experiments on conversion to white-light.