A novel lensed fiber for side-coupling of a single-mode(SM) optical fiber and the corresponding fabrication method were
proposed, which makes the coupling assembly more compact and easy to integrate and package. The novel lensed fiber
mainly composes of a portion of SM optical fiber and a portion of coreless optical fiber. The two fibers are jointed by
fusing splicing. The end of the coreless fiber is shaped to have a 45 degree angled end face and polished to form a
contoured curved surface. Then the contoured surface is coated so it acts as a curved reflective surface. Besides, the
cylindrical surface of the coreless fiber acts as a second curved surface. The two curved surfaces compose a pair of
equivalent cylindrical lens. After being focused by the equivalent cylindrical lens pair, the output spot size is comparable
to the mode field radius of the SM optical fiber. Matrix optics was used to analyze the output beam parameters of the
proposed lensed fiber structure. Simulation results showed that the proposed lensed fiber can bend the beam with 90
degree and make a focused spot on its side with a small spot size close to 6µm, which is suitable for fiber to
photodetector chip side-coupling applications.
According to the preparation of tapered fiber hemispherical micro-lens by hybrid etching and melting, a geometric
calculation model for fabricating hemispherical micro-lens at the end of optical fiber by melting tapered flat fiber end
into hemispherical fiber end has been developed. If the taper diameter and taper angle are obtainable, the radius of
hemispherical micro-lens of the fiber taper after melting can be calculated. Particularly, hemi-spherical micro-lenses of
optical fibers with various radii can be fabricated by etching-cleaving-melting method. According to the linear
relationship between etching fiber diameter and etching time, as well as the characteristic of fiber volume maintaining
constant before and after electric arc melting, the relationship between the radius of fiber hemispherical micro-lens and
etching time was deduced in this paper. Through controlling the etching time precisely after calculating the etching rate,
which is determined by the sampling and analysis of the etched fiber, the hemi-spherical micro-lenses with different
radius at the fiber ends can be produced. The experiments were conduct to test the operability of this method. The results
showed that radii of micro-lenses fabricated by the etching-cleaving-melting method made a good coincidence with the
designed radius values of 10µm and 20µm.
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