Metal-coated D-shape optical fiber is serving as a polarizer by using its attenuation difference for two orthogonal fundamental modes. This paper presents a novel corrosion sensor, based on an iron-coated optical fiber polarizer. The sensor is fabricated by sputtering a Fe-C film on a side-polished single mode fiber. The extinction ratio and the optical power loss are varying during the corrosion process when the iron-coated sensor is exposed to a corrosive environment. The proposed sensor provides a new approach for monitoring the early-age corrosion of steel structures by tracing the variation of polarization characteristics.
Steel corrosion in concrete leads to severe destructions of the civil engineering structures. The detecting of the early corrosion is especially essential for steel-based structures. This paper summarized a series research works on optical fibre corrosion sensors, based on Fe(C)-coated Fibre Bragg Grating (FBG) and Fe-coated optical fibre polarizer. Three types of optical fibre sensors are presented. Type 1 and type 2, Fe-C coated FBG sensor and Fe coated etched FBG sensor, are both based on Fe(C)-coated FBG. The volume expansion and the RI variation of the coating lead to the FBG central wavelength shift respectively. By monitoring the wavelength shift, the corrosion status is evaluated and monitored. Type 3, Fe-coated optical fibre polarizer, is fabricated by side-polishing a single mode optical fibre and depositing a Fe-film on the polished side-face. The birefringence characteristics of the sensor will be reduced after being corroded, which is used for the corrosion status indicating. The fabrication processes of the three types of sensors are introduced. By investigating the experimental results of corrosion test in NaCl solution, the performance of the sensors are discussed. The experimental results show that the proposed sensors are proved to be sensible of early corrosion.
An optical fiber corrosion sensor (OFCS) based on iron-carbon (Fe-C) film was researched. OFCS was formed by electroplating a Fe-C film on fiber Bragg grating (FBG) metalized with silver film by magnetron sputtering. There was a more than 430-pm change of FBG wavelength when Fe-C film was seriously corroded. Compared to electrochemical method, the optical fiber sensor shows dominance in long-lasting monitoring of corrosion. The electric signal was broken off after the 20-h corrosion of Fe-C film, while the optical fiber sensor’s monitoring lasted more than 40 days.