Next generation Indian Meteorological Satellite will carry Sounder instrument having subsystem of filter wheel measuring Ø260mm and carrying 18 filters arranged in three concentric rings. These filters made from Germanium, are used to separate spectral channels in IR band. Filter wheel is required to be cooled to 214K and rotated at 600 rpm.
This Paper discusses the challenges faced in mechanical design of the filter wheel, mainly filter mount design to protect brittle germanium filters from failure under stresses due to very low temperature, compactness of the wheel and casings for improved thermal efficiency, survival under vibration loads and material selection to keep it lighter in weight. Properties of Titanium, Kovar, Invar and Aluminium materials are considered for design.
The mount has been designed to accommodate both thermal and dynamic loadings without introducing significant aberrations into the optics or incurring permanent alignment shifts. Detailed finite element analysis of mounts was carried out for stress verification.
Results of the qualification tests are discussed for given temperature range of 100K and vibration loads of 12g in Sine and 11.8grms in Random at mount level. Results of the filter wheel qualification as mounted in Electro Optics Module (EOM) are also presented.
Day night imaging application requires high dynamic range optical imaging system to detect targets of interest covering mid-day (>32000 Lux), and moonless night (∼1mLux) under clear sky- (visibility of >10km, atmospheric loss of <1dB/km) and hazy (visibility of >500m, atmospheric loss of >15dB/Km) conditions. Major governing factors for development of such camera systems are (i) covert imaging with ability to identify the target, (ii) imaging irrespective to the scene background, (iii) reliable operation , (iv) imaging capabilities in inclement weather conditions, (v) resource requirement vs availability power & mass, (vi) real-time data processing, (vii) self-calibration, and (viii) cost. Identification of optimum spectral band of interest is most important to meet these requirements. Conventional detection systems sensing in MWIR and LWIR band has certain draw backs in terms of target detection capabilities, susceptibility to background and huge thermo-mechanical resource requirement. Alternatively, range gated imaging camera system sensing in NIR/SWIR spectrum has shown significant potential to detect wide dynamic range targets. ToF Camera configured in NIR band has certain advantages in terms of Focal Plane Assembly (FPA) development with large format detectors and thermo-mechanical resource requirement compared to SWIR band camera configuration. In past, ToF camera systems were successfully configured in NIR spectrum using silicon based Electron Multiplying CCD (EMCCD), Intensifier CCD (ICCD) along with Gating device and pulsed laser source having emission in between 800nm to 900nm. However, these systems have a very low dynamic range and not suitable for clear sky mid-day conditions. Recently silicon based scientific grade CMOS image sensors have shown significant improvement in terms of high NIR responsivity and available in bigger formats (5MP or more), adequate Full well capacity for day time imaging (>30Ke), very low readout noise (<2e) required for night imaging and higher frame rate (more than 100fps). Taking advantage of these, laser based camera system configuration was worked out and presented in this paper using scientific grade CMOS sensor and NIR Laser. Camera can image target range from 4km to 5km with resolution of 5cm. Camera can have instantaneous coverage of 100mx100m (at 5km). Scientific grade CMOS sensor could also be used for clear sky day time imaging conditions with Laser off condition. To reduce the laser energy requirement, FPA required to be operated in multi-integration mode where multiple low energy pulses could be thrown within given integration time and detector and its associated electronics will collect and accumulate only those photons which are reflected back from the target of interest using appropriate gating control mechanism. Paper will bring out system engineering aspects for finalization of imaging spectrum, optical parameters in terms of aperture & focal length, required laser energy, highlighting advantage of pulse mode operation of laser compared to continuous mode operation in terms of laser energy & back-scattered light, silicon based optical detector performance results and post processing aspects for target detection. Paper will also discuss achieved performance of proto-model camera.